Exhaust, Blankets & Intake Systems for Diesel Mining Equipment

Enhancing Workplace Safety: Recent Updates to Regulation 854 on Diesel-Powered Equipment

Wed, 10 Apr 2024 19:33:11 GMT

A Deep Dive into Regulation 854: What You Need to Know for Diesel Equipment Safety

Ensuring workplace safety remains a top priority, which is why it's essential to stay up to date on the latest updates and guidelines concerning the operation of diesel-powered equipment. The recent amendments to Regulation 854 have brought about significant changes aimed at creating a safer working environment, especially in high-risk industries like mining where airborne hazards and diesel emissions are prevalent.

Exploring Airborne Hazard Management (Section 182)

The Airborne Hazard Management Program plays a vital role in maintaining workplace safety, particularly in environments where hazards like diesel emissions are common. Delve into the provided links to discover valuable insights into effective strategies and guidelines for managing airborne hazards.

Airborne Hazard Management Program

Navigating General Requirements for Diesel-Powered Equipment (Section 183)

Operating diesel-powered equipment requires strict adherence to comprehensive guidelines to ensure both worker safety and regulatory compliance. Explore the following links for detailed information on the general requirements for operating diesel-powered equipment, including ventilation standards for underground mines.

Comprehensive Guidelines for Operating Diesel-Powered Equipment

Emphasizing Airflow Considerations and Worker Safety

Effective airflow management is crucial for minimizing worker exposure to harmful emissions from diesel-powered equipment. Implementing airflow management strategies and measures to mitigate exposure are vital steps in fostering a safe and healthy work environment.

Airflow Management Strategies

Implementation of ventilation systems for optimized air circulation
Regular air quality monitoring
Provision of respiratory protection equipment for workers

Measures to Mitigate Worker Exposure

Implementation of engineering controls such as exhaust ventilation systems
Strict enforcement of personal protective equipment (PPE) requirements
Regular training on minimizing exposure risks

Engaging Stakeholders and Industry Experts

Collaboration with stakeholders and industry experts is pivotal in shaping regulatory amendments that prioritize safety and compliance. The revisions to Regulation 854 have been informed by valuable insights and recommendations obtained through consultations with key stakeholders and safety experts.

Collaborative Consultations for Regulatory Amendments

Involvement of industry stakeholders, labor unions, and safety experts
Consideration of insights from the Mining Legislative Review Committee

Why do SCRs on Komatsu haul trucks get clogged up?

Tue, 19 Dec 2023 21:38:27 GMT

The Komatsu 830 haul truck has an impressive payload capacity, and excels in efficiently transporting substantial volumes of minerals over challenging terrains. Prioritizing safety, the Komatsu 830 incorporates advanced braking systems and stability controls, creating a secure working environment for operators. Extensively used in large-scale mining operations, the Komatsu 830 proves indispensable for optimizing logistics, streamlining workflows, and meeting production targets.

One of the challenges with the Komatsu 830 is Selective Catalytic Reducto r ( SCR ) clogging or crystalizing.

What is an SCR, and what does it do?

SCR Definition: Selective Catalytic Reduction (SCR)
Purpose: Advanced emissions control technology in diesel engines
Objective: Reduce nitrogen oxide (NOx) emissions, harmful pollutants
Process: Injection of Diesel Exhaust Fluid (DEF) with urea into the exhaust stream
Reaction: DEF reacts with NOx in the presence of a catalyst
Result: Conversion of NOx into harmless nitrogen and water vapor.

Why do SCRs on Komatsu haul trucks get clogged or blocked up?

DEF crystallization causes SCR system blockages and inefficiency.
DEF impurities lead to SCR system clogging issues.
Unburned hydrocarbons and ash contribute to SCR clogging.
Sulfur in fuel degrades SCR catalyst, causing clogs.
Oil entering exhaust system reduces SCR efficiency.

If your Komatsu 830 SCR has to be replaced, there are stock parts close to you .

How can I reduce downtime caused by clogged SCRs on my haul truck?

Preventative maintenance every 6 – 12 months
Ask if your SCR can be rebuilt
Komatsu 830 parts are stocked for immediate replacement, or if you would like a swing unit.

What is the process for getting my Komatsu SCR rebuilt?

Call or email to schedule an assessment – you can get your SCR picked up as soon as its been removed from your Komatsu 830
Phone : (800) 854-8291
Email : sales@mammothequip.ca

Can you get more uptime with preventative maintenance for your SCR?

Mon, 23 Oct 2023 18:07:33 GMT

What does SCR stand for?

SCR, meaning Selective Catalytic Reduction, is an advanced emission control system in diesel engines to reduce the levels of harmful nitrogen oxides in exhaust gases.

SCRs are a critical component for cleaner air, better fuel efficiency, and compliance with emission standards.

How does an SCR work?

SCRs play a pivotal role in reducing harmful emissions from mining equipment.

SCR systems work through a chemical reaction that converts nitrogen oxides ( NOx ) and ammonia ( NH3 ) into harmless nitrogen ( N2 ) and water vapor ( H2O ).

Injection : An aqueous urea solution, often called AdBlue or DEF (Diesel Exhaust Fluid), is injected into the exhaust stream.
Conversion : In the SCR catalyst, ammonia (NH3) is released from the urea solution when it encounters high temperatures.
NOx Reduction : The ammonia (NH3) reacts with nitrogen oxides (NOx) in the exhaust gases, breaking them down into nitrogen (N2) and water vapor (H2O), which are harmless components.

The result is a significant reduction in NOx emissions, which are major contributors to air pollution and smog formation.

Why preventative maintenance matters

Regular and preventative maintenance of SCR systems is vital for several reasons:

Compliance:

Many regions and industries have stringent emission regulations.

Properly maintained SCR systems ensure compliance with these regulations, avoiding costly fines and penalties.

Fuel Efficiency:

A well-maintained SCR system optimizes the combustion process, which can lead to improved fuel efficiency and cost savings.

Extended Lifespan:

Routine maintenance can extend the lifespan of SCR components, reducing the need for costly replacements.

Reliability:

Preventative maintenance reduces the risk of unexpected breakdowns or malfunctions, ensuring reliable operation.

Key Maintenance Tasks for SCR Systems

Here are some essential maintenance tasks for SCR systems:

Regular Inspections:

Periodic visual inspections of SCR components to check for damage or wear.

Urea Quality:

Ensure that high-quality urea is used, and monitor urea levels regularly.

Catalyst Cleaning:

Cleaning or replacement of the SCR catalyst if it becomes fouled or contaminated.

Sensor Calibration:

Regular calibration of sensors to ensure accurate dosing of urea.

System Diagnostics:

Utilize diagnostics tools to identify and address any issues promptly.

Stop Fires, Reduce Thermal Incidents, Protect Your Team

Wed, 11 Oct 2023 15:53:00 GMT

The need for mining is becoming increasingly more essential in the supply of raw materials.

Mining is also one of the most perilous professions, with miners exposed to numerous risks, including fires and burns.

Mammoth’s thermal blankets can play a crucial role in safeguarding miners against the devastating effects of fires and thermal injuries.

Mining Risks:

Mining operations frequently occur in confined underground spaces, where ventilation is limited, and the risk of fires, explosions, and thermal injury is high.

Fires in mines can spread rapidly due to the lack of oxygen and limited escape routes.

The Role of Thermal Blankets:

Thermal blankets , also known as fire-resistant or heat-reflective blankets are supplied by manufacturers such as MacLean, KES, RDH, J&S Walden, RockTech, Normet, and Getman, are constructed from advanced materials designed to withstand extreme heat.

Mammoth thermal blankets are portable and easy to apply to various mining equipment, including boom trucks, scissor decks, transmixers, Anfo loaders, shotcrete machines, fuel trucks, and water trucks.

Reduce your fire risk and thermal incident rate:

Mining machines receive routine maintenance and repairs, so it is common for thermal blankets to be left off mining equipment after repair work is completed.

This is often because mechanics find handling the thermal blankets uncomfortable and itchy , as well as hard to install.

Operating heavy mining equipment without thermal blankets is a risk because hose leaks can cause fires when flammable fluids meet hot exhaust .

Reduce the fire risk at your mine site by implementing a double check for thermal blankets after routine maintenance work.

You can get support from Mammoth Equipment to manage your fire risks with

Easy-apply and remove Mammoth blankets
Onsite training for installing thermal blankets
A custom fit blanket kit specific for your equipment model and engine
Overlapping blankets (like shingles on a roof) to prevent any gaps and hot spot exposures on your equipment

Some visual differences between regular and Mammoth blankets:

Learn more about how blankets can help your team.

Mammoth Equipment training sessions

Educate mechanics on the value of thermal blankets, making installation easier

Include a fleet assessment to identify your safe machines and those needing improvements

Leave you with diagrams of equipment issues showing hot spots on a current machine setup

Start a chat with us in the bottom right-hand corner.

Call us at (800) 854-8291.

Why Thermal Exhaust Blankets are a Must-Have for Mining Equipment

Tue, 02 May 2023 20:52:58 GMT

Protecting Your Mining Equipment with High-Quality Thermal Exhaust Blankets

Are you looking for ways to improve worker safety and production efficiency in your mining operations? Have you considered thermal exhaust blankets ? While mining machinery is essential to the global economy, it can also be dangerous for workers due to equipment working hard which results in hot components, then there is the potential of failing hoses which can spraying flammable fluids on hot exhaust. However, implementing thermal exhaust blankets can greatly reduce the risk of flammable fluids reaching hot components by acting as a barrier between the two, leading to increased safety and efficiency.

Mining equipment is prone to overheating due to long and hard haul loads. This overheating can lead to damage, component failure and unexpected equipment downtime causing financial losses. To minimize these risks, it's crucial to implement regular maintenance and inspection programs and provide employee training on safe operating procedures and emergency response. However, even with these measures in place, there is still a risk of overheating. That's where thermal exhaust blankets come in.

How to choose the right thermal blanket?

As the mining industry heavily relies on machinery, the use of insulated thermal blankets is an important part of mitigating the risks of premature or unexpected damage to equipment.

1. Predict

The use of insulated blankets significantly reduces the risk of hazards on mobile diesel mining equipment, such as burns, fires, and equipment failure and ensuring the safety of workers. To ensure the proper implementation of insulated blankets on mining equipment, it's important to assess the need for them, source high-quality blankets that meet the necessary specifications for the machinery in use, and properly install and maintain them.

2. Procure

Procurement professionals and purchasing agents play a crucial role in ensuring worker safety and avoiding costly damages in the mining industry. By properly sourcing and implementing insulated thermal blankets, they can greatly reduce the risk of hazards.

3. Protect

Thermal exhaust blankets are essential for ensuring safety in industrial and mining sectors. Properly designed thermal exhaust blankets offer several benefits, including enhanced safety for workers. Safe and high-standard thermal exhaust blankets are made of durable and heat-resistant materials like silicone-coated fiberglass and should have adequate overlap and be properly secured to prevent flammable fluids from coming in contact with hot components. When purchasing thermal blankets, it's important to evaluate them based on specific criteria like heat resistance, durability, quality of insulation materials, overlap, and ease of removal for future accessibility to ensure their safety and performance.

How Mammoth Equipment Can Serve Your Thermal Blanket Needs

We understand the importance of safety measures and equipment efficiency. That's why we specialize in exhaust blankets for mining equipment.

1. High-Quality Materials and Expertise

Mammoth Equipment's exhaust blankets are made from high-quality materials such as silicone-coated fiberglass, and our team has over 25 years of experience in the industry. This expertise ensures that our blankets are effective at reducing heat loss and preventing damage from overheating.

2. Custom Solutions for Your Equipment

Mammoth Equipment understands that every mining operation is unique, which is why we offer custom solutions tailored to your specific equipment. Whether you need exhaust blankets for a small or large-scale operation, our team can design and create the right solution for your needs.

3. Easy Installation and Maintenance

Installing and maintaining thermal exhaust blankets can be a daunting task, but Mammoth Equipment makes it easy. Our thermal blankets come with simple instructions and are designed for easy installation, allowing you to get back to work quickly.

Final Thoughts

The use of properly designed thermal blankets is crucial for achieving the desired outcomes of safety and efficiency in the mining industry. Procurement professionals and purchasing agents should prioritize sourcing safe and high-standard thermal blankets to ensure the safety of workers and equipment in the industrial and mining sectors. By investing in high-quality thermal blankets and ensuring proper installation and maintenance, the mining industry can achieve improved worker safety, equipment reliability and production efficiency.

Mammoth Equipment's thermal exhaust blankets are highly recommended for any mining operation that wants to prioritize safety and efficiency. With high-quality materials, custom solutions, and easy installation and maintenance, our team can help you find the right solution for your needs. Contact Mammoth Equipment today to learn more about how we can serve your thermal blanket needs.

Exhaust Rebuild Kits – Save Money, Higher Quality

Fri, 27 May 2022 19:42:34 GMT

Whether you are a heavy equipment fitter, a mobile maintenance mechanic or a mobile maintenance superintendent , you know the work and time that goes into keeping the heavy diesel mobile equipment operational at your site.

Maintenance can be planned or unexpected and involves many different projects, some of which are listed below:

Haul Truck Rebuilds
Preventative Maintenance
Engine Changes

Does your site have engine changes or complete rebuilds scheduled soon?

Here is one thing our customers have been asking for:

Exhaust Rebuild Kits

What is an Exhaust Rebuild Kit?

Mammoth Equipment exhaust rebuild kits are a complete replacement exhaust system for your piece of equipment. The kits are a direct fit to your equipment so there is no equipment modification required and every piece you need for a new exhaust system is included in this kit so you don’t need to worry about being short on any parts.

Why should I use Exhaust Rebuild Kits?

As you’d know, it’s often found exhaust parts need to be replaced when changing an engine or rebuilding a haul truck. Mammoth Equipment has developed an easy-to-use exhaust rebuild kits for all makes and models of haul trucks including Caterpillar , Komatsu , and Liebherr . Our product is known for superior quality and greater longevity compared to other suppliers.

No need to wait until the haul truck is in the shop to determine parts needed
No need to waste time inspecting rusted tubes and clamp connections
No sifting through parts diagrams and writing out tedious RFQ’s
Proactive change out on exhaust saves costs in the field
Higher quality parts that last longer
Manufactured in North America

How do I know the Mammoth Equipment Exhaust Rebuild Kit will fit my equipment?

Mammoth Equipment has a library of equipment drawings that our in-house innovation team has build up. Tell us the make and model of your equipment along with the serial number sequence and we’ll match that up with our drawings.

We will send you a copy of our drawing for you to check over and make sure it lines up with your equipment configuration.

Mammoth Equipment also has a guarantee. We guarantee a direct fit on our products. No modifications to equipment required.

It's easy to order!

When you’re ready…

Only one part number to order (this includes all the parts you need in one complete kit)
Your kit will be shipped in a robust crate (set it right next to the machine if you like!)
No modifications to the haul truck needed – guaranteed direct fit

Contact the Mammoth Equipment team today!

P: 800.854.8291

Prepare for Summer: Engine Bay Overheating

Thu, 28 Apr 2022 21:01:16 GMT

Is your engine bay overheating causing wiring harnesses and hoses to melt?

Engine bays on mobile heavy equipment get extremely hot when they are running hard, long hours and sometimes to the point of melting electrical wiring in the engine bay – does this sound familiar to you?

Engine bays that get too hot can also cause hose failure and increase the risk of combustible fluids spraying on hot exhaust components which is a potential fire hazard.

We have both heard and seen this onsite at our other clients.

Many times, we are called to site to discuss how we can safeguard their mobile equipment by insulating the hot exhaust components, protecting the equipment from fires.

SOLUTION:

Mammoth Equipment provides a range of thermal exhaust blankets to cover the turbo and manifolds on your engine. Covering the turbo and manifold (which are the hottest parts of the engine) with blankets will capture the heat and prevent it from spreading out into the engine bay.

This will reduce the temperature of hot exhaust components below the flashpoint of oil / hydraulic fluid and mitigate the risk of the fire suppression system being discharged and a thermal incident happening.

CASE STUDY:

BENEFIT TO YOU:

By insulating the hot exhaust components (turbo and manifold) some of the other benefits include:

Lower engine bay temperatures
Less stress on nearby components – hoses, harnesses, starters, alternators, etc.
Less stress on operator cab air conditioning systems
Quicker time for mechanics to be able to start work on equipment when it comes in the shop

Contact the Mammoth team today to learn more about our turbo and manifold thermal blanket kits that are available.

CHOOSE YOUR EQUIPMENT MAKE & MODEL:

We have a library of equipment drawings, each drawing is unique and is designed for a specific make and model of equipment. Below are some examples of our equipment drawings we have available.

Caterpillar D10T

https://www.mammothequipment.ca/caterpillar/Caterpillar%20D10T#gsc.tab=0

Komatsu 830E

https://www.mammothequipment.ca/komatsu/Komatsu%20830E#gsc.tab=0

Liebherr T282

https://www.mammothequipment.ca/liebherr/Liebherr%20T282#gsc.tab=0

Wait there is more! Click here to search for your specific model

https://www.mammothequipment.ca/machinery#

CAT 793C - 3516 Engine – Serial #ATY

Fri, 11 Feb 2022 16:42:00 GMT

Mammoth recognizes the impact of having equipment down on mining operations. The CAT 793C haul truck is a common machine found on many sites globally. As a result of discussion with many site mobile maintenance teams, Mammoth has reverse engineered the exhaust kit for this haul truck with the C175-16 engine. This includes:

Pipes

156-6237
2W-9078
156-6247
8X-3361
8X-3360
8X-3135
7C-3337
155-0528
242-8869
8X-3142

Mufflers

7E-6811

Brackets

8X-3130
8X-5103
8X-2850
8X-3128
8X-3132

Clamps

1W-4161
2W-8851
7E-8452
6N-9298

Improvements made by the Mammoth engineering team have proved to extend component life and increase equipment uptime . Some of the improvements made include upgraded flanges, heavy gauge steel pipe with fitted blanket kit available and enhanced exhaust flex bellows . All components are a direct fit replacement to the OEM factory supplied components for easy, simple and quick installation. Components stocked at multiple warehouse locations across North America.

CAT 793F - C175-16 Engine – Serial #SSP

Fri, 11 Feb 2022 16:35:50 GMT

Mammoth recognizes the impact of having equipment down on mining operations. The CAT 793F haul truck is a common machine found on many sites globally. As a result of discussion with many site mobile maintenance teams, Mammoth has reverse engineered the exhaust kit for this haul truck with the C175-16 engine. This includes:

Pipes

311-6213
311-6204
319-6019
311-6207
319-5307
291-9649

Flex Bellows

306-0297

Mufflers

7E-6811

Brackets

319-5918
293-7616
8X-3130
319-5912

Clamps

302-8136
337-1809
6N-9298

CAT 793D - 3516B Engine – Serial #FDB

Fri, 11 Feb 2022 16:21:33 GMT

Mammoth recognizes the impact of having equipment down on mining operations. The CAT 793D haul truck is a common machine found on many sites globally. As a result of discussion with many site mobile maintenance teams, Mammoth has reverse engineered the exhaust kit for this haul truck with the 3516B engine. This includes:

Pipes

250-6082
250-6083
250-6084
250-6085
242=8869
8X-3142

Flex Bellows

242-0799

Mufflers

7E-6811

Brackets

8X-3130
242-0792
242-0783

Clamps

302-8136
1W-4161
6N-9298

Global Supply Chain Shortage for Mining Industry

Thu, 25 Nov 2021 14:27:07 GMT

Many mine sites globally are in remote locations and the importance of keeping supply chain open and flowing without delays, shortages and infrequencies is paramount. To add to this is the growing challenges of COVID-19 and material shortages, which has led to many being faced with a shortage of material supply.

The second half of 2021 has seen demanding and has thrown curves for key components in keeping mining operations running smoothly without interruption or delay. These dramatic variations, coupled with the changing availability of commodities, pose a unique challenge for supply chains across the globe.

Understanding the Problem

It is also not easy for remote mines to change or set up new vendors for equipment, supplies and other metal accessories. A vendor who is currently experiencing supply issues themselves can hinder the entire production process in a mine and lead to multiple disruptions.

Mining companies need vendors to support them with their needs when they need it.

Dependency on one supply source can create a risk for mining companies as they grapple with supply when there is a shortage.

How Mammoth Makes a Difference

Mammoth hears of a gap in global supply chain schedules and where mining vendors are falling short. Here are a few of the ways that Mammoth has stepped up to meet this current challenge:

Increased number of warehouses and distribution points
Our products are manufactured in Winnipeg, Canada, are shipped across North America and are stocked in warehouses in Winnipeg, Edmonton, Denver, and Elko.
More stocked warehouses coming soon
Increased inventory with more distribution points
Increased production space

In addition to this, we have a brand new production facility under construction that we hope to move into in spring of 2022.

We recognize the importance of equipment availability to meet production targets. If there are currently components that are a common failure and a constraint on your operation, please feel free to reach out to us. Meanwhile, we look forward to continuing to support your operations with complete exhaust systems, replacement exhaust parts (pipes, mufflers, DPF’s, SCR’s, flex bellows), air intake, thermal exhaust blankets, handrails and much more.

Safety Bulletin: Hexavalent Chromium - Cr(VI)

Fri, 19 Nov 2021 19:31:59 GMT

HSEQSB: ENGINE EXHAUST RISK: HEXAVALENT CHROMIUM - Cr(VI)

Mammoth have been made aware of a technical information bulletin released with respect to identification of Hexavalent Chromium (yellow power) detected on certain exhaust and heat shields on engines.

This yellow powder type appearance can be highlighted within the Image Group 1 (below).

what is hexavalent chromium?

Hexavalent chromium [Cr(VI)] is one of the valence states (+6) of the element chromium. Hexavalent chromium can be formed by chemical reaction when a base metal containing chromium (stainless steel) is in contact with a calcium based (anti-seize / lubricating agents used for exhaust mounting clamps & hardware / calcium-containing insulating medium), exposed to temperatures > 600°C.

For mobile plant and equipment, Cr(VI) deposits can be generated on engine exhaust componentry through (not limited to) the below methods;

Graphite & Calcium fluoride based anti-seize used on exhaust mounting hardware, S/Steel V-Band Clamps, lubricant for application of S/Steel shields & covers.
Thermal heat reducing products containing calcium-based products (Calcium silicates)

NOTE: Mammoth Equipment and Exhaust products DO NOT CONTAIN calcium based thermal insulating products nor supply / install products with calcium based anti-seize lubricants.

recommended actions if yellow power found?

If a yellowish substance is found, it should be assumed to contain Cr(VI) unless tested and determined otherwise. Mammoth Equipment and Exhausts recommend following relevant state and territory regulations and guidelines and your site Health and Safety Management Plan.

references:

OSHA: https://www.osha.gov/Publications/OSHA-3373-hexavalent-chromium.pdf

OSHA Fact Sheet: Health Effects of Hexavalent Chromiu m

How Diesel Particulate Filters Can Help You Meet New Amendments by Ontario Ministry of Labour

Wed, 10 Nov 2021 21:31:34 GMT

There has been some proposed amendments recently to the Occupation Health and Safety Act. With new equipment and safety standards coming out, it is necessary for the laws to reflect that.

The Ontario Ministry of Labour recently came out with a proposed amendment to the current Occupation Health and Safety Act. The amendment is currently making rounds across the industry, as experts and operators are asked to comment on it.

Many mine owners and industry experts believe that this amendment was long overdue and will simplify the work they put in. But, is their current equipment up for the change?

Overview of the Amendment

The new amendment suggests and recommends the following:

Amend or add the requirements related to independent conveyances, ventilation, explosives for security, equipment for mine hoists, eye wash facilities, ladders positioned on the surface and emergency showers. The updates should also reflect on how electronic devices are used within the mines to assist in drilling and blasting.
The amendment is set to include basic recommendations from the Safety and Prevention Review Department, the Mining Health Department and other forces related to airborne hazard management, change management, seismic monitoring, supervisors of unremedied dangers and much more.
The amendment will continue to modernize all regulatory requirements and make sure that all terminology and salient features are updated to manage mining requirements and updates.

What It Means for Miners

The proposal put forth by the department goes on to suggest that all undiluted NO2 emissions from the tailpipe should be 60ppm or less. Some mines do not report on their NO2 requirements, as older equipment that hasn’t been updated for a while does lead to higher NO2 levels.

The new proposal also updates the ground reality to set CO levels at less than 600ppm in all undiluted exhaust systems. Mining firms will find this a lot easier to meet since they already have scrubbers and DOC on underground equipment to remove over 90 percent of all CO.

Most mines are required to meet current regulatory requirements to keep DPM exposure for workers below 0.4mg/m3 over an 8-hr period. The proposed amendment looks to reduce this to under 0.12/m3 per 8 hours. This is a massive drop, and many mines will be caught napping here.

How Mammoth Helps

Mammoth is here to help, as our new and advanced diesel particulate filters allow mines to continue operations with their current equipment. Your existing equipment fleet can comply with this proposal by adding DPFs to them.

Call Mammoth to discuss how our mach ine-specific, direct fit emissions systems can bring you into compliance with the new proposed regulations and clean up the underground air quality.

FreezeGard prevents heavy equipment from freezing up!

Fri, 13 Aug 2021 18:25:28 GMT

Prevent equipment freeze up with Mammoth’s FreezeGard

Winter is approaching quickly, bringing with it cold weather snaps that are particularly harsh on industrial machinery. These severe conditions often lead to mechanical damage and breakdowns resulting in lengthy and costly downtime, reduced productivity and needless expenses to fix your equipment.

Companies can easily rack up Hundreds of Thousands of Dollars in expenses during a winter season if no corrective measure is taken.

Mammoth Equipment & Exhausts is particularly adept at helping your machinery operate normally in extremely cold conditions, with a proven record of reducing downtime caused by frozen fluids, tanks and lines in machinery using our proprietary FreezeGard insulation blankets with a Heat Trace Wire option. FreezeGard reduces equipment downtime by preventing freeze ups on pipes, hoses, tanks and much more. It maintains the temperature of critical components above freezing and ensures a broader temperature operating window for your machinery in harsh weather conditions. FreezeGard is easy to remove and install, lasts for a long time and can be adapted to specific customer/equipment requirements. It is suitable for Tier 4 engines, Water Lines, Grease Kegs, DEF Tanks, Valves, Flanges, Conveyer Belts, Control Panels and other temperature sensitive equipment.

FreezeGard blankets are waterproof, ultraviolet protected and retain flexibility across a broad temperature window ranging from -50C to +50C. They are made of a durable silicone cloth that doesn’t break down or crumble over time, and are designed for use with an optional Heat Trace Wire that warms the required area sufficiently and enables the blanket to retain the heat where it is needed. The Heat Trace Wire is customizable to fit a variety of voltage options (12 Volt, 24 Volt, 120 Volt, 240 Volt). It is designed to be attached to the FreezeGard blankets either by straps, which are very flexible and easy install in most applications, or by means of a Black Heavy Duty Tubing best suited for DEF or any other box or tank-like applications. The heavy duty tubing provides extra protection against wearing down to the bare wire.

Numerous Mining Sites across North America rely on FreezeGard to successfully mitigate unforgiving weather conditions during the winter. For example, a Mammoth customer installed FreezeGard blankets on the water lines of its rotary drills. Before installing FreezeGard blankets, it had about 10-15 freeze ups each winter season, resulting in numerous days of downtime along with the ensuing repair bills. After installing Mammoth FreezeGard blankets, freeze ups diminished to just 1-2 per winter season, freeing up enormous company resources and leading to higher revenue.

Major advantages of FreezeGard:

Reduced Downtime: Prevents equipment from costly freeze ups in extremely cold conditions

Cost Effective: In less than one season, you will get a complete return on your investment

Easy to Install: No special tools required

Removable & Reusable: Blanket kits are easy to remove and reuse

Custom Kits: Custom blanket kits are available for any equipment

Winter is a Few Weeks Away

Order your FreezeGard Today

Exhaust Flex Bellow Replacements That Last

ryan@inthevine.ca (Ryan Johnson) — Fri, 06 Aug 2021 18:59:32 GMT

Replacement Exhaust Flex Bellows

The flex bellow is an important component of mobile mining equipment exhaust systems. Having a quality exhaust flex bellow as part of your exhaust system will help prevent premature failure and ultimately increases equipment uptime.

These are some common complaints we hear about flex bellows:

They are expensive
The ones with the 'rubberized' coating don't last long
They leak – combination of heat, vibration, dust/grit – ideal components for metal fatigue and wear
They are cracking – if the wrong grade of material or if the flex is too flexible, metal fatigue can develop and cracks can form especially where the transition from the flex to the connection/flange point happens

If you're looking to strengthen the exhaust system and prevent equipment downtime, consider using replacement exhaust flex bellows from Mammoth Equipment.

This is feedback we have been getting on flex bellows we have provided to our clients:

Engineered for extended life. These ones are lasting 2 – 3 years where previously they were only lasting 12 months
Direct fit replacement to OEM, no modification required
30-40% less expensive than OEM

The 3 most common kinds of bellows that we work with are:

Accordion

Made up of multiple layers of very thin steel that is formed into an accordion shape. Other tend to use more layers of very thin material – easy to burn through. Mammoth have developed an accordion style flex bellows that uses thicker ply’s and is better suited for heavy duty applications.

Strip wound

Is a continuous strip of material that is ‘S’ shaped. The strip is then interlocked as it is wound into a roll/tube.

Flex braid

This is used often to wrap/go around the outside of either accordion or strip wound flex. It is designed to limit the range of motion. We have seen it rub/wear on the underneath accordion/strip wound flex and cause leaks – especially if dirt/dust gets between the braiding and the underneath flex piece.

Stainless Steel Construction

Instead of rubberized coatings, Mammoth Equipment's exhaust flex bellows are made with multi-ply stainless steel.

Cost-Effective

We manufacture our products in North America and are able to offer our customers significant savings as compared to others. Our replacements are a retrofit solution that has been reverse-engineered and had customer-requested improvements made to the quality and life span of the product.

Long-Lasting

One of the biggest problems with exhaust flex bellows is being able to stand up to the conditions and environments that they are used in with mining equipment. Our bellows have been designed with this in mind and are made with strong, durable materials that allow a longer life span.

This has been verified by our customers – “Mammoth bellows have been on our 797B truck in the oil sands for almost two years and are in perfect condition”. Another customer is on their fourth month with the Mammoth bellows and has been thoroughly impressed because their old system lasted three months on average.

Another customer has now completely switched over to Mammoth bellows because they have experienced no issues with them despite them being installed three years ago.

Contact us here to get started.

Importance of Exhaust Wrap Kits for Underground Mining Equipment

ryan@inthevine.ca (Ryan Johnson) — Thu, 27 May 2021 20:39:08 GMT

Exhaust Wrap kits

Underground mining is one of the toughest jobs on the planet. The people and equipment employed for underground mining boast a great temperament and expertise of working at the roughest and toughest sites. Besides its great difficulty, underground mining is also a challenging job for its intrinsic safety issues.

Underground fires, for instance, are one of the leading concerns when it comes to drilling and mining from the layers of the earth beneath the ground surface. We need to mention here that only combustible ores are not responsible for underground fire mines. Spontaneous combustion and equipment malfunction can also cause fires.

Equipment Malfunction and Spontaneous Combustions Are Not Always Avoidable

Underground mining equipment operates in some of the toughest conditions in many senses. They entail intensive use of 24/7 and 365. Moreover, they continuously operate in significantly high ambient temperatures (the deeper the mine, the higher the temperature).

Moreover, poor visibility, spillages, and breakaways within the mine always put the equipment in the line of powerful falls and impacts. Therefore, oil, fuel, and hydraulic lines of rigs and drillers are always prone to develop ruptures and split despite practicing due diligence and fulfilling compliance requirements.

On top of that, the fuel and other hydraulic fluids used in the equipment have relatively low auto-ignition temperature points. So, if equipment’s fuel pipes or fluid lines even develop a pinhole rupture spraying a thin stream of oil/fluid/fuel on the hot exhaust components of the equipment, it can lead to a nasty fire.

Exhaust Wrap Kits— Prevent Fires and Improve Worker and Equipment Safety

To break the chain of events discussed above, drilling and mining equipment manufacturers have developed exhaust wrap kits. These wrap kits insulate the exhaust lines and other hot components of the equipment so that oil, diesel, or hydraulic fluid spills and sprays don’t lead to underground mine fires.

Qualities of a Good Exhaust Wrap Kit

Any reliable mining and drilling equipment contractor also offers top-of-the-line exhaust wrap kits. Look for these features to get the best exhaust wrap kits for underground drilling and bolting equipment.

They are easy to install— don’t need an extensive workforce and working hours for the installation.
They are removable so that routine exhaust component inspections can be carried out.
They provide excellent coverage through the exhaust’s outer surface that remains impenetrable by fluids.
They can be adjusted and modified for different exhaust routing configurations.
They boast an extended operating life— no quick replacements needed.

Mammoth Equipment and Exhausts— A Place that Offers Top-of-the-line Exhaust Wrap Kits

At Mammoth Equipment and Exhausts, we don’t just provide mining tools and equipment. We also offer ingenious safety products for the equipment. This is why you can also find top-quality exhaust wrap kits at Mammoth. Whether it is Maclean 928 Bolter, Sandvik Axera, Atlas Copco (Epiroc) 282 Boomer, or any other drilling rig, you can find its exhaust wraps at Mammoth.

We also offer customized wrap solutions for individual exhaust components and different exhaust routings. From engine manifold to tailpipe and muffler to purifier, we provide kits that completely wrap the total exposed exhaust surface of underground mining equipment.

To order exhaust wrap kits for your drilling and bolting equipment at a quick turnaround, get in touch with Mammoth Equipment through our website or call us at 1 800 854 8291 .

Preventing Slips, Trips, and Falls in Underground Mining

Wed, 24 Mar 2021 18:55:17 GMT

Preventing STF from Underground Mining Mobile Equipment

In this blog post, we’ll go over the STF hazards and discuss how we can take preventive measures to reduce accidents in the mining field due to heavy fleets.

What Is Meant By Slips, Trips, and Falls (STF)?

Slips - A slip refers to the situation when a worker’s foot accidentally slides on a working surface.

Trips - Trips occur when an individual’s foot gets caught on obstruction while working on the field.

Falls - Slips and trips lead to falls to other hazards in mining fields. Falls can happen on the same or lower levels, like when hauling yourself up to enter mobile mining equipment’s cab.

Causes of ‘Slips, Trips, and Falls’ Injuries

It has been concluded after a thorough research that a good percentage of the MSHA-issued health dangers were associated with fall risks between 2010 and 2017. Moreover, according to the evaluation performed by the National Institute for Occupational Safety and Health (NIOSH), underground mining mobile equipment is the most significant cause behind STF-related injuries.

To put it into further context, around 26% of the non-fatal injuries related to hauling trucks (large trucks) happen due to slips, trips, and falls. Moreover, 16% of the injuries occur during maintenance and repairs. When the mineworkers were interviewed to get an idea regarding their opinions on the subject matter, they pointed out limited visibility, inadequate lighting, and faulty fleet handrails, the biggest causes of detrimental abrasions.

Preventing Slips, Trips, and Falls From Underground Mobile Equipment

Based on the above facts and figures, NIOSH has accumulated a list of recommendations for promoting safe practices while working with underground mining mobile equipment:

1. A designated parking area free of hazardous ground conditions should be provided for mining mobile fleet drivers.

2. Adequate handholds must be equipped within the equipment to make it easier for the workers to ingress and egress from the fleet. Mammoth provides green safety handrails that are safe to touch and stand on, encouraging a safe working environment.

3. Housekeeping supplies should be provided to mining workers at a safe, marked location for removing contaminants from the equipment.

4. Twenty lux of uniform illumination should be offered to improve the chances of detecting hazardous ground or ladder conditions.

5. It should be mandatory to maintain three points of contact when using ladders.

6. The underground mining mobile equipment should be regularly inspected for the maintenance of ingress and egress systems.

For more information regarding taking preventative measures for reducing STF occurrences, you can contact Mammoth Equipment through our website or call us at 1 800 854 8291.

Causes of Equipment Fires and How to Mitigate Them

Thu, 18 Feb 2021 22:23:03 GMT

How to Mitigate the Causes of Equipment Fires

Fire eruptions related to heavy-duty mobile mining equipment can cause severe destruction for industrial companies, costing them millions of dollars each year.

Even a light spark in mining fields can be enough to provoke an explosion that not only puts the expensive equipment but also your workers at risk. That’s why it is important to realize the primary causes of equipment fires so you can take the necessary preventive measures to mitigate them beforehand.

In this article, we’ve put together a list of issues that typically contribute to mining equipment fires. We’ve also discussed the ultimate solution to keep these causes at bay. So, you can have peace of mind and a secure working place for your employees while saving money on equipment repairs and downtime.

Common Causes of Equipment Fires

1. Flammable Fluids

Equipment fires caused due to flammable and hot liquids can result in severe and fast spreading fires. The mining equipment already works at a significantly high temperature, which means you can’t afford to let any flammable fluid get in touch with any of your working equipment.

2. Hot Components

The components on heavy duty mining equipment are often extremely hot because of the continuous work of moving loads over numerous hours. These hot components coupled with the hot or flammable fluids are often the primary cause of fire explosions.

3. Faulty Equipment

Faulty machinery or weak lines is another one of the likely causes of equipment fires. Any mechanical device can become a fire hazard when there’s friction between moving parts that are already damaged.

4. Leaking Lines

Leaking pipes or hydraulic lines and hot surface equipment can be another cause of fire break outs.

5. Electrical Hazards

Lastly, electrical fires caused due to exposed wiring, overloaded outlets, or static discharge can be enough to put the working crew and your heavy-duty mining equipment at risk. It can be especially damaging when an electric spark comes in contact with a flammable liquid.

Thermal Exhaust Blankets For Preventing Fires

We suggest installing Mammoth thermal exhaust blankets for mitigating equipment fires. It’s a very practical and cost-effective solution for the top five fire causes mentioned in the previous section. These thermal blankets are capable of withstanding high temperatures over 1200˚c

Moreover, the absorption-proof material used during its manufacturing and the additional overlap provided with the blankets ensures there is no gaps on the blanket seams and that your hot components are full covered and diminishes the chances of your equipment catching fire if there’s a leaking line.

Do you require more information regarding Mammoth thermal exhaust blankets and their installation process? If so, please feel free to contact us through our website or call us at 800.854.8291 !

Mammoth – Aftermarket Exhaust System to Improve Equipment Uptime

Fri, 15 Jan 2021 23:52:43 GMT

Fixing weak spots in equipment exhaust systems

Are you facing issues running your diesel mobile mining equipment because of weak exhaust systems?

If that’s the case, you are the customer that we can help. At Mammoth, we hear this complaint from several of our customers working in high-production mining and heavy-duty construction environments.

So, what’s the crux of the problem that keeps affecting your equipment performance, reducing its productivity on-site? If you’re an experienced mechanical professional, you might have already figured out the products that are weak and are causing the problems.

While the exhaust bellows are one of the most important parts and an integral component contributing to your equipment’s operation, it is often overlooked when evaluating your engine performance.

Due to its constant flexing, the flex bellow ends up being the weak link in your exhaust system, causing premature failures.

Exhaust Components That May Be Causing Unexpected Downtime

Here are a few exhaust system parts we have engineered to overcome deficiencies that lead to premature failure and equipment downtime. Do any of the weaknesses listed below sound familiar?

Exhaust Bellows –

o Premature failure

o Expensive downtime

Mufflers –

o Lighter gauge steel material is used

o Cracking occurs

Exhaust Pipes –

o Designed and built for longevity

Exhaust Blankets –

o Exposed fiberglass leading to itchy job for mechanics

o Gaps between blankets and not fully covering the exhaust system

o Not reusable

The Solution - Mammoth Exhaust System

Here are a few exhaust system parts we have engineered to overcome deficiencies that lead to premature failure and equipment downtime. Do any of the weaknesses listed below sound familiar?

Mammoth Equipment & Exhausts has been working for years on improving weak spots in heavy mobile equipment exhaust systems. We listened to our customers and provided a solution to their needs and as a result have built up an extensive library of equipment drawings.

If you are looking for a solution to a deficiency in your equipment’s air intake or exhaust system – we can help. Contact our team today and find out if we have a solution for this already and if not, we will work with you to get one.

We have an in-house design and development team ready for the next challenge.

For further information regarding Mammoth’s aftermarket exhaust systems and replacement parts, you can contact us

Phone – 800-854-8291

Submit form online - contact us

Cost-Effective Plan for Operating Mining Equipment

Wed, 16 Dec 2020 23:01:23 GMT

Learn how to cut costs on heavy equipment

With COVID-19 still hurting different industries, mining equipment maintenance has been put towards the back burner in order to cut operating costs. Understandably, the mining industry is hitting a block due to the limited budget they can spend on new equipment and other primary maintenance expenses.

Many mine sites are doing all they can to keep up effective production while knowing the potential risk of mobile equipment having unexpected maintenance due to maintenance cost cuts.

Mammoth Equipment listened and came forward with a way to help our customers drastically reduce their exhaust maintenance costs and have a solid and reliable supplier backing them up.

Here is how the cost-cutting program works:

Step 1 - Conducting an In-Depth Analysis

Our first step would be to run an in-depth analysis of your fleet, which will take recent machinery usage into account. We will closely examine and take note of your working equipment’s condition, lifespan, and extra maintenance requirements.

Step 2 - Providing Estimated Savings

Based on the information we acquire from the in-depth analysis, we will provide you with an estimated savings report. This obtained report will be generated for Mammoth’s aftermarket line of products, which comes with a cross reference OEM # to assure you of a direct fit product.

Step 3 - Offering Cost-Effective Plans for Your Mining Equipment

Once the cost estimation report is delivered, our experts would offer you further effective plans and suggestions to reduce your mining operating costs in several other areas. Our plans would include providing you ways to reduce fuel consumption and air filter replacements through air precleaners as well as using reusable thermal exhaust blankets to cut maintenance costs on mobile heavy equipment.

Contact Us Today!

Get in touch with Mammoth Equipment and Exhausts today to discuss a cost-cutting program you’re your fleets and to partner in these unprecedented times. We will help lead you to make cost-effective decisions adequately. For further information regarding our services, you can visit our website to contact us right away!

You can also call us at 1-800-854-8291.

Air Precleaners - The Complete Guide

Fri, 04 Dec 2020 20:02:49 GMT

Ideal for Mobile Heavy Equipment

What Are Air Precleaners?

Air cleaners have become essential equipment for improving our ecosystem as it eliminates the harsh elements produced by running vehicles and factory outlets. Moreover, they remove the dirt and debris from the air before they get to the filtration devices for elongating your machinery’s filter life.

The air filters need to be monitored regularly as clogged filters impact the fuel economy and the life of the engine components. Engines used in dusty environments require more maintenance time. Furthermore, the more dust accumulated in the surrounding environment, the more frequently air filters need to be replaced.

This ultimately results in recurring machinery downtime. In such instances, air precleaners prove to be an easy and efficient way of increasing the air filter’s lifespan and equipment productivity.

How Do Air Precleaners Work?

Dirt or debris can enter a machinery’s engine in several different ways. However, the most likely and potentially harmful way it can enter an engine is through the air intake system.

In fact, airborne debris, ranging from 10 to 100 microns in size, are typically the most damaging to engines.

Once connected to your equipment’s air intake, air precleaners can be effectively used to extend your air filter’s life, as they’re designed to keep contaminants from entering the engine. It starts with the contaminated air passing through the precleaner’s angle vanes, which are broad blades attached to its turbine. This innovative air precleaner’s design is encapsulated with an impeller rotor, creating a tornado-like centrifugal force that removes all kinds of dirt, debris, and chaff through the discharge louver.

The newly cleaned air then enters the engine intake pipe, leaving only the smallest of dirt particles that are later eradicated through the regular filtration system. This processed air is up to 90% purer than what would have originally entered your engine’s filtration system. Ergo, it effectively reduces the risks of any air filter restrictions that are usually caused due to the dirt-clogging vents afterward.

Contact Our Team

Benefits of Air Precleaners?

There are numerous benefits from both financial and production perspectives for using an air precleaner:

• It removes up to 90% airborne debris before the air enters in the machinery’s filter system.

• An air precleaner extends the engine’s longevity up to 10 times.

• Fewer filter changes result in less machinery’s downtime.

• It decreases fuel consumption, as the clean air automatically increases the equipment’s fuel.

• Precleaners extend the life of the oil filter.

• It reduces breakdowns, decreasing the maintenance cost.

• Air precleaners provide a fast return on investment.

Where Are Air Precleaners Used?

Air precleaners can be used in different industries and sites for eliminating harmful elements from the environment. The most basic types of machinery where this equipment is often used include:

• Loaders

• Scrapers

• Drills

• Dozers

• Excavators

• Compactors

• Dump Trucks

• Graders

Need Help?

For correctly sizing an air precleaner for your air intake system or any other queries, you can visit our website and contact us today. We will be more than happy to answer all your questions and guide you the best we can!

800-854-8291

Get in touch with us today!

Thermal Exhaust Blankets

Thu, 22 Oct 2020 16:30:21 GMT

Mitigate fire hazards!

Mammoth's exhausts blankets provide an optimal thermal solution to several industries by effectively insulating equipment’s hot spots and mitigating fire hazards.

Having a fire on a mining or construction site not only damages equipment worth thousand dollars, but it is also a potential hazard and risk for the employees and working staff.

Thermal exhaust blankets are vital in preventing equipment fires in the event of hot fluid leaks or vaporization. Our industry leading blankets are coated in a heat and fluid resistant silicone coating that will prevent blankets from absorbing these fluids.

Withstands Extremely High Temperatures:

The primary benefit of installing exhaust blankets is to protect your heavy equipment from fire and to keep your team safe and without thermal injury. The chances of fire are greatly reduced when these machines’ hot surfaces are covered with blankets.

Absorption-Proof Material:

Hot components on mining equipment are more likely to catch fire when there is a leak, and engine oil gets in contact with the hot components.

Mammoth’s Thermal Solution exhaust blankets are designed by a professional team that uses various materials to prevent any liquid absorption, which prevents hot liquids from reaching the hot components keeping the working crew and the equipment saf e.

Cost-Effective and Easy to Install:

Mammoth’s thermal blankets are convenient to install for all sectors. We provide custom fitting solutions, completing your order with a technical CAD diagram. Blankets are a cost-effective solution, are easy to install with our quick spring fasteners and the blankets can be reused!

Keeps Your Team Safe:

Mammoth’s thermal exhaust blankets are designed with one simple goal in mind - to keep all sites safe by providing an optimal thermal solution. This includes keeping your team safe from potential dangers as well.

Safety of staff is at the front of our minds at all times and investing in our Mammoth thermal exhaust blankets will give you peace of mind. For further information, please feel free to contact us anytime!

Stainless Steel Exhaust

Fri, 27 Mar 2020 23:49:19 GMT

Why use stainless steel? Will it prevent corrosion?

One reason you may choose to use stainless steel is for the strength. Typically, OEM's will use regular mild steel for the exhaust systems on their equipment. By using stainless steel exhaust systems, you will find them much stronger and more resistant to rust and corrosion.

One of our clients in underground mining has a lot of water on site which is very hard and corrosive. Initially, they had mild steel exhaust pipes on their equipment and it these pipes were only lasting them three months before it was rusted through and had broken off - you can see now it doesn't take long for the damage to set in!

Find out more about aftermarket replacement exhaust systems

Our onsite support team had visited another mine site in the east - this mine was using a large quantity of saltwater to reduce the freeze up in the pipes and also to eliminate ice on the roadways. As equipment was in operation, the saltwater sprayed up onto the vehicles and started corroding the parts.

How to prevent pipes from freezing up

This is why we are offering stainless steel replacement exhaust parts.

Is corrosion an issue for underground mines?

- Corrosion is an issue at certain mine sites only. Not all mine sites have this issue, in fact, some mine sites don't have an issue at all with corrosion, it just depends on the situation. If you are in a situation where equipment is corroding, stainless is certainly worth trying.

Why does corrosion occur in underground mines?

- At some mines, they have a lot of water and typically, that water is very hard and corrosive. This can cause damage to equipment very quickly.

How are we helping underground mines to prevent corrosion?

- Mammoth Equipment & Exhausts offers most of our exhuast parts in either regular mild steel or in stainless steel. Contact our team for a solution.

What equipment do we provide stainless steel exhaust for?

- Minecats and Toyota equipment

How often do non-stainless steel exhaust parts need to be replaced because of corrosion?

- A regular mild steel exhaust pipe only lasts approximately three months at a mine site before it has rusted, worn through or broken off.

Black Lung Disease

Tue, 03 Mar 2020 17:11:15 GMT

Black Lung, is caused by exposure to coal dust

Black lung, also known as coal workers pneumoconiosis, is caused by long-term exposure to coal dust.

When this disease is found at early stage, there are steps that can be taken to keep it from progressing into severe lung disease.

In this video released by NIOSH , they state that black lung disease has more than doubled in the last 15 years. NIOSH encourages mining personnel to take part in their free screenings. This will help detect any early signs of black lung.

A quote from the Federal Coal Mine Health and Safety Act of 1969, amended in 1977 states that:

"The first priority and concern of all in our coal or mining industry must be the health and safety of our most precious resource, the miner"

Learn more about the Coal Workers Health Surveillance Program that NIOSH offers.

Green Safety Handrails

Fri, 28 Feb 2020 03:32:42 GMT

Is it a safety mandate to have green handrails?

Some mining companies have a safety mandate for green handrails on their equipment. Green indicates that it is safe to touch or stand on.

Color coding is a safety practice employed in numerous industries, mining being one, such as using red to denote danger, identify fire protection equipment and containers of flammable liquids, and mark emergency stop bars and buttons. Some mining and equipment companies have adopted voluntary or industry sector consensus color coding schemes.

Green handrails are currently available – reach out to Ralph Deayton for more details, information or pricing on the handrails you’re interested in.

Improve Equipment Uptime

Tue, 25 Feb 2020 21:40:54 GMT

How To Improve Equipment Uptime

Time is of the essence.

No one has time to spare now a days and many are looking for ways to improve systems and save more time.

With tight budgets, PM’s and unforeseen breakdowns, it can be difficult to increase uptime on equipment.

However, one small change can make a big impact . Let’s start with an alternative to OEM replacement exhaust systems.

Mammoth Equipment has made several customer requested improvements to the OEM exhaust systems which has increased uptime as well as cut costs. Sounds too good to be true right?

If you’re running 797B or 797F trucks – keep reading!

Our 797B and 797F dual wall exhaust systems are a direct fit replacement to OEM exhaust systems.

This means, no equipment modifications required and an exhaust system that is much more durable and longer-lasting (less maintenance required = more uptime, cost savings and increased production).

Here are some improvements Mammoth has made to the haul truck exhaust systems:

Below compares Mammoth’s high-grade steel with a continuous weld and the heavy-duty clamps verses the standard OEM exhaust systems.

If any of these constraints sound familiar or you are ready for more product information, please reach out – we will be glad to discuss further and send our product information for your reference.

Looking for a solution to a current problem, issue or constraint in a mobile equipment fleet? Let us know, we are up for the challenge!

Find out how we bring solutions to our customers and suggestions on how to improve equipment uptime on haul trucks.

DPF Filter Cleaning

Thu, 30 Jan 2020 21:30:41 GMT

DPF Filter Cleaning & Restoration

This is what a DIY DPF filter cleaning can look like - as you can see something is not right...

There is a traditional 2-Step cleaning method for DPF (diesel particulate filters) filters that has been used since 2007. This cleaning is done by:

1. Air Knife

2. Baking

Now, Mammoth is introducing their ultrasonic 4-Step restoration service for DPF filters - a cleaning and restoration process that is second to none. Our ultrasonic process follows these 4 steps:

1. Air Knife

2. Advanced-Regen

3. Solution Flush

4. Ultrasonics

Air Knife is the first step to our process. We provide an environmentally safe removal of any loose debris in a moderately clogged DPF filter

Advanced-Regen is the next step. This baking step is commonly combined with the first step of air knife. Air knife and baking being the steps taken in traditional cleaning methods.

Solution Flush is what sets Mammoth apart from the traditional cleaning. The solution flush gives your filter exactly that - it flushes out any remaining loose debris that the air knife process did not capture.

Ultrasonics allows us to offer you a guarantee on the useful life of your filter. The ultrasonic restoration process will bring any functioning filter back to as much as 98% of OE standards; well beyond the industry standard.

Have more questions or what to learn more about our ultrasonic restoration service for DPF filters?

Visit our DPF Cleaning FAQ section

Ph: 800.854.8291

E: sales@mammothequip.ca

W: mammothequipment.ca

DEF Tanks & Cold Weather

Fri, 24 Jan 2020 21:57:41 GMT

Steps for Handling DEF Tanks in Cold Weather

As we know, many parts of North America deal with extremely cold weather conditions during the winter months. Many overlook the maintenance and management of DEF tanks during these freezing cold months.

DEF tanks need to be properly maintained and dispensed to preserve its quality.

What is DEF?

DEF stands for Diesel Exhaust Fluid . It is a type of fluid that is used in vehicles equipped with Selective Catalytic Reduction (SCR) systems to reduce harmful emissions. DEF is a mixture of high-purity urea and deionized water and is injected into the exhaust stream to convert harmful nitrogen oxides (NOx) into harmless nitrogen gas and water vapor. It is commonly used in diesel engines, particularly in commercial vehicles and heavy machinery, to meet emissions regulations and improve air quality.

What temperature does DEF freeze?

DEF’s freezing point is as low as -11°C or 12°F and can expand up to 7% larger when frozen. Imagine a full tank of DEF, in freezing winter conditions that is slowly expanding as it is freezing up - this will result in damage to your storage tank.

What happens if your DEF tank freezes?

Because DEF fluid can freeze it is important that you do not put any additives in the tank to help it thaw. DEF must remain pure for it to work correctly. Your vehicle should start without a problem and the DEF tank has a heating element that can quickly thaw the DEF.

How to prevent DEF tanks from freezing?

Mammoth Equipment & Exhausts has developed a product that helps prevent DEF tanks from freezing up. The FreezeGard blanket is an easy-to-install and cost-effective solution to help protect and prevent freezing in DEF tanks during harsh cold months.

FreezeGard Blankets are waterproof, ultraviolet-protected and are flexible from -50°C to +50°C - these blankets consist of a durable silicone cloth that will not break down or crumble over time. FreezeGard is strategically designed for use with heat trace wire meaning the insulation from the blanket coupled with the heat wire will be double protection and prevention for your DEF tanks in winter.

FreezeGard Blankets:

REDUCES DOWNTIME - preventing equipment from costly freeze ups in extreme cold conditions.
COST EFFECTIVE - in less than one season, you will get a return on your investment.
EASY TO INSTALL - no special tools required.
CUSTOM KITS AVAILABLE - blanket kits are available for any piece of equipment.
REMOVABLE & REUSABLE - blanket kits can be easily reinstalled.

P: 800.854.8291

E: sales@mammothequip.ca

W: mammothequipment.ca

FreezeGard - No Moisture

Tue, 14 Jan 2020 21:51:11 GMT

FreezeGard blankets are a cost effective, moisture resistant insulation solution for equipment.

Looking for an easy-to-install solution to help prevent freeze up on your equipment this winter?

Mammoth is now offering a FreezeGard blanket - these blankets are waterproof, ultraviolet protected and are flexible from -50C to +50C.

Our blankets consist of a durable silicone cloth that will not break down or crumble over time.

FreezeGard
FAQ's:

Here are answers to a few popular questions

How are they fastened?

Velcro hook and loop strip down the length of the blanket. Additional ways of fastening are tie wraps or velcro straps.

How heavy are they?

We aim to keep each individual blanket under 40 lbs for ease of installation.

How does the heat trace work with the blanket?

For pipes, we recommend the heat trace is first spiral wrapped around it and then our blanket is installed as 2 separate components. For tanks, the blankets are designed with a strap/webbing system that head trace feeds through, keeping it secure and against the tank.

How long do the blankets take to install?

1-2 hours

Are there safety concerns about heat trace?

The heat trace wire has self-regulating technology which means that it can never over heat and damage the pipes.

Are FreezeGard blankets moisture resistant?

Ph: 800.854.8291

E: sales@mammothequip.ca

W: mammothequipment.ca

How to handle DPF's Safely

Fri, 20 Dec 2019 22:41:47 GMT

There are certain safety measures that must be taken...

Whether the diesel particulate filters are new and unused or have been in use for hours on the vehicle, there are certain safety measures that must be taken in order to prevent potential incidents from happening, and to maintain the performance and life of the DPF.

Unlike a muffler, the soot is contained within the diesel particulate filter and not loose inside a muffler or tailpipe. However, there is still the potential of the person handling the DPF being exposed to DPM (diesel particulate matter).

The DPF reaches very high temperatures and retains heat for a long time. Those working near or around the DPF on the machine should take extreme care.

PPE (personal protective equipment) is strongly recommended when working with the DPFs. PPE includes a hard hat, gloves, safety glasses, and steel toed boots. The person handling the DPF could also wear a breathing mask, hearing protection, and a dust suit if they are handling DPFs constantly and would be at a higher exposure.

DPFs are heavy and the use of a hoist or lift to raise it in and out of the machine is recommended.

Install a DPF in less than 60 minutes

Other workshop equipment includes roll carts and forklifts. Roll carts with a hydraulic scissor table allows the heavy filters to be easily lifted.

Although the scissor table is handy in some situations, a forklift is recommended to help transport the filter around when it comes to storing or shipping the DPF.

DPFs should be handled safely and properly so injuries can be prevented and the life of the DPF can be sustained.

Contact Ralph Deayton, our Underground Mining Specialist at 800.854.8291

Dual Wall Exhaust for Mobile Mining Equipment

Thermal Exhaust Blankets for Mobile Mining Equipment

Alternative to OEM - Replacement Exhaust Products for Mobile Mining Equipment

Air Precleaners for Mobile Mining Equipment

Different types of DPF's?

Mon, 09 Dec 2019 22:45:16 GMT

What are the different types of DPF's?

Mammoth Equipment has developed passive DPF (Diesel Particulate Filter) systems for most makes and model of underground mining equipment.

A passive DPF means that they rely strictly on existing exhaust gas temperature to regenerate and don’t rely on an additional heat source.

In addition to reducing harmful and toxic gases, a DPF’s primary function is to reduce diesel particulate matter (DPM) also known as soot. The process of regeneration is the conversion of soot into ash in view of the filter not plugging up too quickly and to provide the maximum number of hours of equipment usage between maintenance.

Learn more about 3 Parts of a DPF

A DPF system is most successful when it is correctly paired to the equipment’s duty cycle.

For this, we have a full (98% reduction) wall-flow DPF system for high duty cycle equipment and a partial (30-50% reduction) flow-through DPF system for low duty cycle equipment

Full Wall-Flow DPF Systems

This system is a 3-part system made up of a catalyst (DOC – Diesel Oxidation Catalyst), a wall flow filter and an outlet/tailpipe.

The wall flow filter will be either a cordierite or a silicon carbide filter substrate and successfully traps 98% of the diesel particulates regardless of whether the engine is hot or cold. The soot is trapped in the porous side walls of the filter when the engine is idling or running at a low speed/load.

When the exhaust gas gets up to operating temperature (typically in excess of 320°C) regeneration occurs and the soot is converted to ash. With the filter loading during idling, low temperature, back pressure in the exhaust system will increase but then as regeneration occurs will drop back down to the typical operating level.

By installing a simple back pressure monitoring system the operator and mechanical team can easily monitor the health and performance of the filter.

Partial Flow-Through DPF Systems

This system is built very similarly to the Full Wall-Flow system. However, the centre filter section is a flow through design.

This filter section is typically made using a sintered metal design. As a flow through design, there is almost no risk of this filter ever plugging up and this makes it great for equipment with a low duty cycle. The filter efficiency improves as the operating temperature of the equipment increases and can achieve up to 50% DPM reduction.

The team at Mammoth Equipment will work with you to assist you in making the best DPF choice for your equipment based on the specific duty cycle of that unit.

800-854-8291

sales@mammothequip.ca

www.mammothequipment.ca

Others points of interest:

Dual Wall Exhaust Systems

Diesel Particulate Filters

Exhaust Blankets

OEM Models & Exhaust Parts

Precleaners

Emissions Testing

Sound Suppression

DPF Cleaning

Resources:

Blog

Online Library - Sync.Online

What are FreezeGard Blankets?

Tue, 03 Dec 2019 18:34:04 GMT

FreezeGard blankets help reduce winter freeze up where water lines are required to keep operating.

FreezeGard Blankets are a cost effective and easy-to-install solution to help prevent expensive freeze ups on equipment.

These blankets are waterproof, ultraviolet protected and are flexible from -50C to +50C.

The blankets consist of a durable silicone cloth that will not break down or crumble over time.

FreezeGard
Benefits:

Here are a few of the many benefits

Reduce equipment downtime
Custom kits available - we have a solution for any type of equipment
Easy to install - no special tools required
Cost effective
Easy to remove and are reusable
Compatible with existing insulation on equipment

FreezeGard
Applications:

FreezeGard can be used in many applications but some of the most common ones are:

Pipes, hoses and DEF tanks
Flanges and valves
Control panels and equipment

FreezeGard
Components:

FreezeGard blankets are designed as one piece as much as practically possible to help with install.

The blankets with Heat Trace cable are resistant to moisture and liquids.

With a weatherproof silicone exterior cloth, the FreezeGard heated blankets also have an inside layer of fiberglass insulation with heat trace cable wire running throughout.

The heat trace wire is the source of heat while the blanket provides the insulation to keep the heat in.

Heat Trace cable wire is available in several different styles such as, 12V, 24V, 120V, and 240V.

The Heat Trace is low voltage which means it can be safety used by any personnel.

There are a variety of different fasteners that are compatible with these blankets, such as Velcro, D-rings, and Tie wraps.

Ph: 800.854.8291

E: sales@mammothequip.ca

W: mammothequipment.ca

How To Install Thermal Exhaust Blankets

Wed, 20 Nov 2019 17:05:19 GMT

How Do You Install A Thermal Exhaust Blanket?

Thermal exhaust blankets are vital in keeping employees safe, whether it’s by protecting them from the hot exhaust, or the high surface temperatures of engine parts, or reducing the risk of a fire and heat exhaustion on the mobile equipment.

But how are these exhaust blankets (or otherwise known as exhaust wrap) installed onto the components of a mobile machine so they can prevent these risks from happening?

Mammoth's Thermal Exhaust Blankets

Mammoth Equipment provides thermal blankets that wrap around the turbo, the manifold and all the way through to the tailpipe of an exhaust system.

Our thermal exhaust wrap blankets are non-absorbent (oil, fuel, grease and moisture resistant), they are not itchy (extra layers of cloth completely enclose the fiberglass layer), and they are machine specific made.

We manufacture the PyroGard blanket heat wrap to fit your specific machine, model and engine.

You may be interested in seeing our Online Library - request access to our library to cross reference OEM part #'s

The Installation Process...

For this example, we will be demonstrating how to install a turbo blanket.

Step 1: Know where each blanket goes before installing. In this case, we are installing a turbo blanket, so it will be wrapping around the turbo.

Step 2: Using gloves, unwrap and fit the blanket around the turbo.

Step 3: Form the turbo blanket so the seams overlap as shown below. Follow this step for both sides of the blanket.

Read on for the next steps, or pause and watch our video here on how to install a turbo blanket

Step 4: Pull the spring forward and clip the smaller ring onto the nearby clamp as shown below. Follow this step for both sides of the blanket. The large ring is used for easy disconnect and removal.

Step 5: Double check the spring on each side of the blanket is fastened to two clamps.

Step 6: And just like that, you have installed a turbo blanket!

Installing blankets on your machine will ensure that the safety of those working near or on the equipment is not put in danger, whether its lowering the touch surface of the exhaust parts or reducing the risk of a potential thermal incident from occurring.

WATCH OUR VIDEO TO LEARN MORE ABOUT MAMMOTH'S PYROGARD BLANKETS:

800-854-8291

sales@mammothequip.ca

www.mammothequipment.ca

Others points of interest:

Dual Wall Exhaust Systems

Diesel Particulate Filters

Exhaust Blankets

OEM Models & Exhaust Parts

Online Library - Sync.Online

3 Parts of the DPF

Tue, 05 Nov 2019 14:51:29 GMT

What Parts Make Up a DPF?

The purpose of a diesel particulate filter is to remove diesel particulate matter (Soot) from the exhaust of a diesel engine.

But what are the parts that make up the DPF, and how do they work to reduce the harmful gases?

A Mammoth DPF is made up of three parts. There is the inlet/diesel oxidation catalyst (DOC), the filter section/substrate, and finally the outlet/tailpipe.

The Diesel Oxidation Catalyst (DOC)

The DOC is a precious-metals-covered catalyst that causes reductions in harmful and toxic gases, such as nitrogen dioxide (NO2) and carbon monoxide (CO).

There can be up to a 40% reduction in NO2 and an 85% reduction in CO with the use of a DPF.

The Filter Section / Substrate

The purpose of a diesel particulate filter is to remove diesel particulate matter (Soot) from the exhaust of a diesel engine.

But what are the parts that make up the DPF, and how do they work to reduce the harmful gases?

A DPF is made up of three parts. There is the inlet/diesel oxidation catalyst (DOC), the filter section/substrate, and finally the outlet/tailpipe.

The Outlet / Tailpipe

The outlet/tailpipe is the means of getting rid of the exhaust, and a DPF helps in making sure only clean air that is safe to breath is being released from the tailpipe.

Therefore, with all three parts of a DPF working together, the risks to the health and safety of underground miners are significantly reduced.

Want to learn more?

Visit our website or contact our team:

Phone: 800.854.8291

Email: sales@mammothequip.ca

Chat: mammothequipment.ca

Haul Truck Dual Wall Exhaust Systems

Mon, 23 Sep 2019 21:41:32 GMT

Single wall vs. dual wall exhaust?

Single wall exhaust systems have been around for decades. Dual wall however, is a newer product on the market that is gaining popularity due to increased safety for workers and product longevity.

Using dual wall exhaust on fleets allows mechanics to access the equipment much sooner when an unplanned maintenance occurs. As we know, most mining equipment is running hard, long hours and gets very hot.

Allowing equipment to cool down will take a number of hours with single wall exhaust systems, however, with dual wall, because there is a layer of insulation between the pipes, this contains a large amount of the heat inside the pipe and allows workers to be near the exhaust system without the risk of thermal injury.

Interested in learning more about dual wall exhaust systems?

#mammoth

Engine Change Outs - Mobile Mining Equipment

Mon, 26 Aug 2019 13:16:42 GMT

Changing engines on equipment and something's not lining up?

How do we get our new engine to line up with our exhaust system?

First off is a question for you - have any adjustments been made to your equipment components while installing the engine? If so, this can have a ripple effect throughout the entire system with various things not lining up where they should.

Solution:

We recently solved this exact issue for one of our clients who was doing an engine change out and mechanics were getting frustrated when the exhaust system wasn't lining up.

Contact Mammoth - 800.854.8291 or by email sales@mammothequip.ca

Learn how DPF regeneration works

An excellent example of the overall performance of Mammoth’s Passive Regeneration DPFs was on a hard rock mine in Northern Ontario. The site ran a fleet of CAT AD30 haul trucks in varies haulage cycles. Mammoth installed a DPF system for a 200-hour trail run.

The trial results showed that the back-pressure remained below the alert level. Other significant benefits included:
• Reduced DPM (particulate) levels by 98% at the tailpipe
• Reduced CO by 90% • Reduced NO2 by 17%
• Did not cause any significant increase in NOx levels
• Eliminates downtime
• Easy install lightweight solution

The underground operators on this site said that “the system allowed for cleaner air, greater visibility and working conditions.”

Learn about other products lines that we have with similar benefits

Still not sure? Did you know we offer no obligation trials on our products?

Trial a product for a specified period of time - if you don't like it, return it - no questions asked.

Request a trial today!

Contact Ralph Deayton, our Underground Mining Specialist at 800.854.8291

Dual Wall Exhaust for Mobile Mining Equipment
Thermal Exhaust Blankets for Mobile Mining Equipment
Alternative to OEM - Replacement Exhaust Products for Mobile Mining Equipment
Air Precleaners for Mobile Mining Equipment

Passive Regeneration Diesel Particulate Filters

Mon, 15 Jul 2019 21:41:29 GMT

Designed for hard rock mines and base metal mines

Mammoth’s Passive Regeneration DPF's are specifically designed for hard rock mines and base metal mines sensitive to NO2 and high exhaust temperatures. Our Passive Regeneration DPFs provide the best combination of low-temperature regeneration and low No2 levels allowing for better performance and safer environment.

Learn how DPF regeneration works

An excellent example of the overall performance of Mammoth’s Passive Regeneration DPFs was on a hard rock mine in Northern Ontario. The site ran a fleet of CAT AD30 haul trucks in varies haulage cycles. Mammoth installed a DPF system for a 200-hour trail run.

Nanoparticle Size Comparison

Mon, 08 Jul 2019 14:59:21 GMT

Scale presentation of PM10 and PM2,5

Variation of sizes and measuring ranges

Nanoparticle desposition in the human lungs

What happens in the body

Particle measurement category

Mining equipment - extend air filter life up to 12x

Tue, 02 Jul 2019 20:14:22 GMT

Improve three areas on your fleet with one solution - air precleaners

Like they say - there is always ways room for improvement...

How do precleaners work?

1. Once connected to your equipment's air intake, dirty air enters the precleaner
2. Air passes through angles vanes, which are designed to precisely direct air flow and move the dirty air towards the impeller
3. Air continues to move toward the one-piece impeller which creates a tornado inside the housing
4. The centrifugal force of the tornado kicks dirt particles, chaff, dust, snow, rain and almost anything else out of the discharge louver
5. The newly cleaned air then enters the engine intake pipe, leaving only very light particles to be removed through the filter

Air precleaner Q & A

Q: Where have the air precleaners been tested on haul trucks?

A: Air precleaner haul truck kits have been tested at the largest coal and copper mines including the following states: WY, UT, AZ, NV, ND

Q: Our dust / dirt is different than anything you've probably seen?
A: Our air precleaners have been tested in various environments and climates; coal, overburden, copper and gold.

Temperatures have been as low as -40°F windchill up to 100°F+. Steep grade operations and level, they have performed in dry heat and high humidity

Q: We change filters at every PM and we can't get our maintenance team to change
A: Even if you do change filters at 500 hours, you remove the need to clean out the honeycomb system or replace the dust ejector valves in the air cleaner.

This leads to reduced restriction and improved engine performance. Additionally, air filters will weigh dramatically less which helps prevent back injuries while changing filters.

CONTACT US WITH ANY QUESTIONS OR CONCERNS!

Phone: 800.854.8291
Email: sales@mammothequip.ca
Website: https://www.mammothequipment.ca/

Have you stopped using exhaust blankets on your mobile equipment? If so, why?
https://www.mammothequipment.ca/mobile-equipment-thermal-blankets

How to install thermal exhaust blankets

Tue, 25 Jun 2019 13:10:20 GMT

Installation guide, video and tips for faster install on your exhaust blankets

Below is an installation guide to assist you with installing exhaust blankets on your equipment.

Scroll down to see video, tips for faster install and contact details for technical support

How to install turbo blankets with spring fasteners

Scroll down to see tips for faster install and contact details for technical support

Tips For Faster and Safer Install:

· Prepare your work space and plan your install from end to end – accessibility, where you’re going to stand, etc

· Prepare your components in an easily accessible place in proximity to the section you’re installing (muffler blankets easily within reach of the muffler section, turbo manifold easily within reach of the turbo / manifold etc)

· Prepare the components in order of the installation guide

· Bend your blanket components to fit in tight spaces and curve appropriately around the structure

· Install in the order shown on the installation guide (this ensures the overlap is correct)

· Wear gloves when handling the blankets (external stainless steel mesh may scratch if handled without care)

· Wear safety glasses – tightening tie wire must be performed with care, this applies to the springs also.

· Hard hat for moving around tight spaces

CONTACT US WITH ANY QUESTIONS OR CONCERNS!

Phone: 800.854.8291
Email: sales@mammothequip.ca
Website: https://www.mammothequipment.ca/

Have you stopped using exhaust blankets on your mobile equipment? If so, why?
https://www.mammothequipment.ca/mobile-equipment-thermal-blankets

Turbo Blankets - Benefits to you

Tue, 18 Jun 2019 01:43:27 GMT

Benefits of turbo blankets on mobile mining equipment

Everyone has their own opinion:
Below we list some advantages of the benefits seen with turbo blankets, that's our opinion. What's yours? Comment below.

Turbo blankets isolate the heat:

PyroGard Turbo Blankets isolate the heat produced by your turbocharger with the purpose of reducing turbo lag, cooler air intake temperatures, protecting and prolonging vital under hood components (up to 60% under hood heat reduction), and giving a boost in horsepower.

In keeping the exhaust gases within the turbocharger hot, turbocharger efficiency is improved:

In keeping the exhaust gases within the turbocharger hot, turbocharger efficiency is improved. Also by keeping the heat of the exhaust gases contained within the hot side of the turbocharger and away from the cool side of the turbocharger and the intake path, more oxygen per unit volume reaches the engine, and thus, more power can be achieved.

CONTACT US FOR YOUR TURBO BLANKETS!

Phone: 800.854.8291
Email: sales@mammothequip.ca
Website: https://www.mammothequipment.ca/

Have you stopped using exhaust blankets on your mobile equipment? If so, why?
https://www.mammothequipment.ca/mobile-equipment-thermal-blankets

Diesel Particulate Filters

Mon, 10 Jun 2019 19:37:30 GMT

Do diesel particulate filters (DPF's) increase NO2?

The belief that higher NO2 as a direct consequence of operating catalyzed Diesel Particulate Filters is an oversimplification or even a myth:

NO2/NOx% starts in the combustion of the engine
Various technical studies have proven the DOC or catalytic coating does increase the proportion of NO2/NOX under specific temperature conditions
Passive DPFs do need catalyzed regeneration (regeneration with NO2) ~ this is where the myth begins and ends however;
- The chemical formula for this is; C + NO2 = CO2 + N2 = Soot Oxidation by NO2 280-330◦C
- This means NO2 is converted for soot oxidation the goal being NO2 equilibrium pre and post DPF (minimal NOx slip) or even NO2 reduction
- Accumulated soot levels (available Carbon), CO Levels, temperature and even air pressure can play a critical role in the final NO2 emissions from the tailpipe

In field independent testing shows fluctuations regarding NO2 and even reductions.

Find out more about our Zero DPF's and how they can benefit your mine site and heavy duty diesel fleet

CALL: 800.854.8291
EMAIL: sales@mammothequip.ca
VISIT OUR WEBSITE: https://www.mammothequipment.ca/diesel-particulate-filters

Replacement parts for older mining equipment

Tue, 04 Jun 2019 03:02:17 GMT

Warranty is over, but your machine is still going strong - sound familiar?

We hear this all the time from our clients. They have a good fleet but it's getting older and it's off warranty. So, what's the best thing to do? Purchase new equipment or keep your existing fleet and repair as necessary?

Talk to someone with experience - with over 40 years experience in the mining industry, we'd love an opportunity to help you out.

Scroll down to find out more...

Quick view of our equipment drawings - note the cross reference part #'s

Onsite technical support - we stand behind our products

CONTACT US NOW!
CALL: 800.854.8291
EMAIL: sales@mammothequip.ca
MESSAGE VIA OUR WEBSITE: Click here

Need a mining equipment knowledge base?

Mon, 13 May 2019 21:33:18 GMT

A library of drawings, pricing and replacement exhaust products is available

Our online portal gives you 24 / 7 / 365 access to equipment drawings, quotes, orders and sales reps contact details

A preview of what your account dashboard

USERS: You set permissions for each of your own staff
FILES: Access equipment drawings and pricing
QUOTES: Send yourself a quote or send your colleagues a quote / purchase request
ORDERS: Order online

Here's how it works

1. Click on a file 2. Select quantity 3. Add to cart

IT'S EASY AND CONVENIENT! SIGN UP TODAY!

View your cart - Email your quote - Place an order - Make comments

SIGN UP! https://sync.online/register

CALL: 800.854.8291 or EMAIL: sales@mammothequipment.ca

Fire Prevention on Mobile Mining Equipment

Mon, 06 May 2019 22:04:04 GMT

Leading causes of equipment fires is common knowledge in the mining industry, but what do you know about these two fire prevention methods?

Here are two suggestions on how to prevent equipment fires and keep your teams safe at your mine site:

Dual Wall Exhaust Systems
These exhaust systems include three layers - a layer of insulation is placed between two layers of durable exhaust steel.

What will dual wall exhaust systems do for you?

Mammoth dual wall system will outlast all other thermal insulation options with minimal maintenance
Dual wall systems withstand pressure from water canons without damaging the outer layer
The outer layer of durable exhaust steel is impervious to flammable liquids such as hydraulic oil and fuels

Watch this 30 second video for an explanation on dual wall exhaust systems

PyroGard Thermal Exhaust Blankets
Our thermal exhaust blankets cover hot exhaust components, this work two-fold. Firstly, by protecting your employees from burn injury and secondly, prevents equipment fires by keeping leaking oil, engine fluids and other fuels away from the hot exhaust.

What will exhaust blankets do for you?

Protect your most valuable asset - your team
Prevent equipment fires
Reduce downtime

Contact our team for more information, to answer any questions you have or to request a product trial for your fleet.

Phone: 800.854.8291
Email: sales@mammothequip.ca
Web: https://www.mammothequipment.ca/contact

Mobile Equipment & Thermal Blankets

Mon, 29 Apr 2019 22:09:35 GMT

If you have stopped using exhaust blankets on your mining equipment, why?

Is it possible that you've stopped using exhaust blankets on your diesel mobile heavy equipment because:

* They don't fit right?
* Are difficult to install?
* Have itchy fibers?

We have some good news for you! Your pain points with blankets have been solved , keep reading...

Numerous clients tell us the same things, we don't like exhaust blankets because of the difficult installation process, the exposed fiberglass that leaves our mechanics itchy and the gaps between blankets leaves open areas on hot exhaust.

This is where PyroGard can help you out:

* No more itchy fibers exposed - our exhaust blankets include an extra layer of cloth - this completely seals any fiberglass material.
* Overlapping - blankets are designed to overlap each other which prevents gaps and potential moisture ingression points
* Custom designed patterns - PyroGard blankets are design to cover specific parts of your machine (including cut outs for brackets and mounting points)

What does implementation of DPF's look like?

Mon, 15 Apr 2019 21:36:18 GMT

One word...easy

You heard right!

Obviously, implementing DPF's into your fleet is something we will walk you through and there are many variables with different fleets, but one thing we can assure you - you will not find a more effective and easier solution to implement.

Still not sure? Did you know we offer trials on our products? Request a trial today.

Contact Ralph, our Underground Mining Specialist at 800.854.8291

Can we get retrofit DPF's onto our existing equipment?

Mon, 01 Apr 2019 22:25:42 GMT

Can we get retrofit DPF's onto our existing equipment?

Yes, absolutely you can!

Read more below...

Over the last 40 years, Mammoth has accumulated an extensive range to fit most mobile mining equipment and engine configurations literally 'plug & play'. These ready built kits simply replace the existing exhaust system most often with no modifications, and results are immediate.

Want to know if we have a range of DPF's for your equipment? Click here to make your request.

What can we expect with DPF's?

Mon, 25 Mar 2019 14:18:08 GMT

DPM reductions, CO reductions and NO2 reductions

Our full passive DPF systems will give you the following results on average; 98% DPM reduction, 90% CO reduction, as well as a substantial NO2 reduction.

This is a unique and highly impressive retrofit system designed to 'clean up' your older Tier 0 - Tier 3 diesel engines.

Click here to request further information.

How do I know if we need DPF's?

Mon, 18 Mar 2019 15:29:14 GMT

If you run older Tier engines and want to keep your team safe and healthy...

Ask yourself this question - how important is my health and safety? And that of my coworkers? If this is important to you, we recommend you have a DPF solution on any older Tier engine you are running at your mine site.

There are some visual indicators you can look for; is your equipment black with soot around the exhaust outlet? Are your walls black with soot?

Technical guides also give indication; are your personal or mine monitors running into exceedances?

Or, maybe regulatory; what are your province, state, or Federal standards? Or your local governing safety body (MSHA / OSHA / etc)? This is is a huge topic and a rapidly growing concern amid the discovery that diesel exhaust is a recognized carcinogen in humans by the International Agency for Research on Cancer (IARC) in 2012 based on evidence of its carcinogenicity to the lung .

Doing the right thing for your team is important, here's how you can do it.

SOLUTION:
Install DPF's on your equipment. Mammoth DPF's can be retrofitted onto your existing equipment. Over the last 40 years, Mammoth has accumulated an extensive range to fit most mobile mining equipment and engine configurations making it literally a 'plug & play' installation. These ready built kits simply replace the existing exhaust system, often with no modifications and results are seen very quickly.

How do DPF's work?

Mon, 11 Mar 2019 20:21:05 GMT

Here is a short and to the point explanation on how DPF's work.

DPF's filter diesel exhaust and capture and store "soot" or "DPM" (diesel particulate matter), in a filter element (substrate). As the machine heats up and the exhaust gets above certain temperatures under load, this causes the filter system to automatically "regenerate" (clean itself by burning off captured soot) and produces a safe exhaust stream. This reaction happens without injecting fuel, or any other 'active' method, but simply by utilizing a passive DOC (Diesel Oxidation Catalyst).

Why Diesel Particulate Filters?

Mon, 04 Mar 2019 22:33:23 GMT