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Exhaust, Blankets & Intake Systems for Diesel Mining Equipment

The                                              Komatsu 830 haul truck                                               has an impressive payload capacity, and excels in efficiently transporting substantial volumes of minerals over challenging terrains. Prioritizing safety, the Komatsu 830 incorporates advanced braking systems and stability controls, creating a secure working environment for operators. Extensively used in large-scale mining operations, the Komatsu 830 proves indispensable for optimizing logistics, streamlining workflows, and meeting production targets.                                                                               One of the challenges with the Komatsu 830 is                                              Selective Catalytic Reducto                                  r (                                  SCR                                               )                                                           clogging                                                           or                                              crystalizing.
 

What does SCR stand for?                                                      SCR, meaning Selective Catalytic Reduction, is an advanced emission control system in diesel engines                                               to reduce the levels of harmful nitrogen oxides in exhaust gases.                                                                                                                                                          SCRs are a critical component for cleaner air, better fuel efficiency, and compliance with emission standards.
 

The need for mining is becoming increasingly more essential in the supply of raw materials.                                                                               Mining is also one of the most perilous professions, with miners exposed to numerous risks, including fires and burns.                                                                  Mammoth’s thermal blankets can play a crucial role in safeguarding miners against the devastating effects of fires and thermal injuries.                                                                                                            Mining Risks:                                                                   Mining operations frequently occur in confined underground spaces, where ventilation is limited, and the risk of fires, explosions, and thermal injury is high.                                                                  Fires in mines can spread rapidly due to the lack of oxygen and limited escape routes.                                                                                                                                                                  The Role of Thermal Blankets:                                                      Thermal blankets                                               , also known as                                              fire-resistant                                               or                                                           heat-reflective blankets                                                           are supplied by manufacturers such as                                                           MacLean, KES, RDH, J&S Walden, RockTech, Normet,                                                           and                                                           Getman,                                                           are constructed from advanced materials designed to withstand extreme heat.                                                                  Mammoth thermal blankets are portable and easy to apply to various mining equipment, including boom trucks, scissor decks, transmixers, Anfo loaders, shotcrete machines, fuel trucks, and water trucks.                                                                                                                                                                               Reduce your fire risk and thermal incident rate:                                                                               Mining machines receive routine maintenance and repairs, so it is common for thermal blankets to be left off mining equipment after repair work is completed.                                                                               This is often because mechanics find handling the thermal blankets                                                           uncomfortable                                                           and                                              itchy                                               , as well as hard to install.                                                                               Operating heavy mining equipment without thermal blankets is a risk because                                              hose leaks can cause fires when flammable fluids meet hot exhaust                                  .                                                                   Reduce the fire risk at your mine site by implementing a double check for thermal blankets after routine maintenance work.                                                                                                                                      You can get support from Mammoth Equipment to manage your fire risks with                                                                               Easy-apply                                                   and remove Mammoth blankets                                                                        Onsite training                                                   for installing thermal blankets                                                                                      A                                                  custom fit blanket kit                                                   specific for your equipment model and engine                                                                        Overlapping blankets                                                   (like shingles on a roof) to prevent any gaps and hot spot exposures on your equipment                                                                                                                                                                                           Some visual differences between regular and Mammoth blankets:
 

Whether you are a                                                           heavy equipment fitter, a mobile maintenance mechanic                                              or a                                               mobile maintenance superintendent                                                           , you know the work and time that goes into keeping the heavy diesel mobile equipment operational at your site.                                                                                                                        Maintenance can be planned or unexpected and involves many different projects, some of which are listed below:                                                                                 Haul Truck Rebuilds                                                                                      Preventative Maintenance                                                                        Engine Changes                                                                                                                                                                                           Does your site have                                                           engine changes                                                           or                                              complete rebuilds                                               scheduled soon?                                                                                                                                     Here is                                                           one                                                           thing our customers have been asking for:                                                                                                              
 

Mammoth recognizes the impact of having equipment down on mining operations.  The                                              CAT 793C haul truck                                               is a common machine found on many sites globally.  As a result of discussion with many site mobile maintenance teams, Mammoth has reverse engineered the exhaust kit for this haul truck with the                                                           C175-16                                                           engine.  This includes:                                                                                                                        Pipes                                                                   156-6237                                                           2W-9078                                                           156-6247                                                           8X-3361                                                           8X-3360                                                           8X-3135                                                           7C-3337                                                           155-0528                                                           242-8869                                                           8X-3142                                                                                                              Mufflers                                                                   7E-6811                                                                                                                        Brackets                                                                   8X-3130                                                           8X-5103                                                           8X-2850                                                           8X-3128                                                           8X-3132                                                                                                                        Clamps                                                                   1W-4161                                                           2W-8851                                                           7E-8452                                                           6N-9298                                                                                                                                     Improvements made by the Mammoth engineering team have proved to                                              extend component life and increase equipment uptime                                               . Some of the improvements made include                                              upgraded flanges, heavy gauge steel pipe with fitted blanket kit available                                               and                                              enhanced exhaust flex bellows                                  . All components are a direct fit replacement to the OEM factory supplied components for easy, simple and quick installation.  Components stocked at multiple warehouse locations across North America.
 

Mammoth recognizes the impact of having equipment down on mining operations.  The                                              CAT 793F haul truck                                               is a common machine found on many sites globally.  As a result of discussion with many site mobile maintenance teams, Mammoth has reverse engineered the exhaust kit for this haul truck with the                                                           C175-16                                                           engine.  This includes:                                                                                                                        Pipes                                                                   311-6213                                                           311-6204                                                           319-6019                                                           311-6207                                                           319-5307                                                           291-9649                                                                                                                                                                              Flex Bellows                                                                   306-0297                                                                                                                              Mufflers                                                                   7E-6811                                                                                                                        Brackets                                                                   319-5918                                                           293-7616                                                           8X-3130                                                           319-5912                                                                                                                        Clamps                                                                   302-8136                                                           337-1809                                                           6N-9298                                                                                                                                     Improvements made by the Mammoth engineering team have proved to                                              extend component life and increase equipment uptime                                               . Some of the improvements made include                                              upgraded flanges, heavy gauge steel pipe with fitted blanket kit available                                               and                                              enhanced exhaust flex bellows                                  . All components are a direct fit replacement to the OEM factory supplied components for easy, simple and quick installation.  Components stocked at multiple warehouse locations across North America.
 

Mammoth recognizes the impact of having equipment down on mining operations.  The                                              CAT 793D haul truck                                               is a common machine found on many sites globally.  As a result of discussion with many site mobile maintenance teams, Mammoth has reverse engineered the exhaust kit for this haul truck with the                                                           3516B                                                           engine.  This includes:                                                                                                                        Pipes                                                                   250-6082                                                           250-6083                                                           250-6084                                                           250-6085                                                           242=8869                                                           8X-3142                                                                                                                        Flex Bellows                                                                   242-0799                                                                                                                              Mufflers                                                                   7E-6811                                                                                                                        Brackets                                                                   8X-3130                                                           242-0792                                                           242-0783                                                                                                                        Clamps                                                                   302-8136                                                           1W-4161                                                           6N-9298                                                                                                                                     Improvements made by the Mammoth engineering team have proved to                                              extend component life and increase equipment uptime                                               . Some of the improvements made include                                              upgraded flanges, heavy gauge steel pipe with fitted blanket kit available                                               and                                              enhanced exhaust flex bellows                                  . All components are a direct fit replacement to the OEM factory supplied components for easy, simple and quick installation.  Components stocked at multiple warehouse locations across North America.
 




